What is industrial Automation

Industrial Automation can be a technique where we make give over human control to machines. In industrial automation machines are programmed to accomplish the tasks which people used to achieve. Why it is done? Because of its advantages:

Through Industrial automation we will do mass production with less manpower
Quality from the strategy is increased
Safety of person & devices are increased
More accurate process control
Since human intervention is less so reliability from the system is higher
Systems operate is low energy, more electronic control so equipment life is higher
Changes in process logic becomes easier since logics are changed mostly through software

Principal Industrial Automation MNCs

L & T • ALSTOM

Schneider • FESTO

Siemens • Fuji Electric

Allen Bradley • Toshiba

Messung • TATA Honeywell

Modicon • Omron

Mitsubishi • Fanuc

Asia Automation • Delta

How industrial automation control system Evolved?

Initially automation was achieved through manual control, operators utilized to control the procedure at every step. Human intervention was there at each and every step. Drawbacks were poor output, errors involved with human involvement affected compromised safety, wastage of raw material, and accuracy of human action.

Then came Pneumatic Control: Industrial automation in this era was achieved through invention of pneumatic controllers in early 1920s. Automation was achieved by controlling air to pneumatic valves, which were actually switched on/off by relays and switches. They were very bulky and changing from the logic was very complex procedure since a lot of rework was forced to accomplish change in logic. So time taken to complete task changes was very high

Hard wired logic control: contactors, relays (for switching), timers and counters (for timing and counting) were chosen for achieving desired industrial automation. But read review resulted into bulky panels. A lot of wiring was involved so time taken to complete task was higher. Defect investigation & troubleshooting was complex.

Electronic Control using Logic Gates: In early 60s electronics dominated the procedure, electronic logic gates were utilized for achieving logical operations. they replaced switching devices like relays and contactors in the control circuits. Electronic times & counters replaced mechanical timers & counters. Due to utilization of electronics space and energy requirements reduced, maintenance requirement reduced & systems were more reliable.