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Lianne Eaton Cook | profile | all galleries >> Bill's Gallery >> Projects >> Jeep Transmission Modification tree view | thumbnails | slideshow

Jeep Transmission Modification


These images are oriented from the bottom looking up as the transmission would be installed in a vehicle.


This was a jeep transmission with a bad (overdrive) gear set. A used unit would have
been very expensive, if one was available, as this malady was a common problem.


The drive gear was removed from the tail shaft before the images were taken.


The drive gear rotated, in relation to the countershaft on which it was mounted, on caged rollers when it
was not engaged. If the manufacturer had used loose rollers, it would have had better support due to more
rollers. Smaller loose rollers, or 'needles,' would have been even better. Another design option would
have been a sleeve bearing. When the gear was loaded there was no movement in the bearing interface.


A spacer sleeve (pic 05) was made to hold the space the bearing occupied.
The retaining ring on the end of the shaft was needed to hold it in place axially.


The assembly was shifted into the engaged position and held in place with a plug (pic 05) behind
the detent ball. A detent ball was removed from the case between the shift rail and the one next
to it that was designed to keep the transmission from being shifted into two gears at once.


The result was an affordable repair without overdrive.


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