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| john_vessella | profile | all galleries >> Galleries >> thermatrue_repair | tree view | thumbnails | slideshow |
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 The problem...rotted door frame |
 Rotted door. |
 I used the multi-tool to cut out the punked out area. |
 more excavating. |
 All rotted wood removed clear margins. |
 Removed weatherstriping. |
 Diagram showing profile to be made and mahogany stock. |
 Milling on table saw. |
 close up |
 Test fit |
 Undercut for door flange. |
 Finished blank |
 Cut to size. |
 Showing roundover needed. |
 Profiled edge. |
 View 2 |
 View 3 |
 West System epoxy. |
 Fitted and glued. |
 Phase 2 Tried to just cut out bad section. |
 More cutting..... |
 More rot..... |
 Decided to cut the whole piece out. |
 Piece removed. |
 View 2 |
 Cleaned up and ready for prep. |
 Used wood hardener for punkey area. |
 Replacement piece. |
 Bondo.. |
 Glued and bondoed in. |
 Close up. |
 Milled groves for weatherstriping |
 Tacked in place |
 Both sides. |
 Left to dry overnight. |
 Inside view sanded and three coats of shellac. |
 View 2 |
 View 3 |
 View 4 showing both repairs....oh ya. Just needs paint. |
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