Here is the valve body remove from the fork leg, with fork oil all drained out |
Here is a glimpse inside the valve |
Here I am removing the top bleeder mount so I can then remove the upper piston |
Top bleeder assy comes off with a 19mm socket |
Here is a look at the actuator. This is in the off position |
By pushing up on the left brake caliper, you should see the actuator come out as shown here if it is working properly |
The manual advises you to lubricate this actuator. I used silicone grease |
Here is the actuator removed from the upper section of the valve body |
Carfully inspect the O rings. Some have been found to be cut |
Here is a look inside the upper section of the valve body |
This is looking in from the bottom of the lower section with the piston removed |
I lubricated the O rings with silicone grease before re-installation |
Once the valve is back together, if you fill the top with brake fluid before you re-install the bleeder, it will bleed easier |
Home made third hand for helping bleed rear brake system |
Here I am seperating the halves of the valve to look at the lower section |
This is the top of the lower section of the valve |
You have to remove the snap ring to remove the lower piston |
Here is the lower piston removed. There is a spring underneath it. |
Here is a look at the lower piston. Brake bleeder for the top section shown in background. |
Valve fully retracted, protudes 6mm |
Valve fully extended protrudes 9 mm |
When released, valve only retracts 1mm due to tight O rings |
Measuring the resting point of lower valve |
Lower valve resting point is about 9mm |
Add 2 mm for the lip on the edge of the valve body |
Front wheel bearings. Note they are two bearings stuck together by a plastic ring |
The number printed on the bearing is 6004LU |
anti-dive valve diagram |
.035 inch shim for anti dive |
Shim is installed under bleeder valve assy |
Shim in place |
Normally there is a 1mm gap between the halves when the upper valve is retracted |
Upper valve normal resting point shows about 6mm protruding |
With shim in place, upper valve now only protrudes 5mm |
With shim in place, no gap occurs and upper and lower valves are just barely contacting |
BlownSeal 006.JPG |