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Noah's Ark

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Wooden Noah's Ark, made for my first grandson Thomas for Christmas 2015 (when he was 15 months old).

The Ark was built using plans from toymakingplans.com, with some minor modifications, mostly in scaling of the plans to suit
the timber available in the UK. Woods used were knotless Nordic pine edge-glued 18mm panels and ordinary pine edge-glued
12mm panels. The original plans were designed around 3/4 inch and 1/2 inch thick timber (not available in metric UK!),
so a certain amount of scaling was required, in order for the ark to fit together correctly!

The animals were made from a different set of plans for another Noah's Ark (from the same company), appropriately scaled,
as I didn't particularly like the ones that came with the original plans, and preferred the simpler designs used here.
(I also designed a few animals myself, to provide a full complement to fill the ark.)

The ark was built using an old industrial scroll saw which I bought over 30 years ago (to make wooden toys for my own children
when they were small); sanding and finishing were done with a disc sander for the flat sides and outside curves, and drum sanders
for the inside curved pieces, together with a small hand-held orbital sander. Final finishing before varnishing was done by hand,
using 180 to 240 grit abrasive paper (which I was taught to call "glasspaper" in woodwork classes at high school!).

The ark was finished with three coats of certified child-safe clear satin varnish (not easy to find!), and given a final polish
using a home-made wax polish made from pure bee's wax from my cousin-in-law's beehives and pharmaceutical-grade mineral oil.

My ancient scroll saw
My ancient scroll saw
Baseboard
Baseboard
Baseboard
Baseboard
Building the sides
Building the sides
First layer of ribs
First layer of ribs
Drum sander
Drum sander
Second layer of ribs
Second layer of ribs
Third layer of ribs
Third layer of ribs
Fourth layer of ribs
Fourth layer of ribs
Fifth layer of ribs
Fifth layer of ribs
...and the 6th layer in place
...and the 6th layer in place
Glueing the doors
Glueing the doors
Doors temporarily in place
Doors temporarily in place
Glueing on the 7th layer
Glueing on the 7th layer
Eighth layer of ribs in place
Eighth layer of ribs in place
Installing the stairs
Installing the stairs
With the deck in position
With the deck in position
Finishing the doors
Finishing the doors
Now for the cabin
Now for the "cabin"
Detail of the cabin
Detail of the "cabin"
Glueing the cabin walls
Glueing the cabin walls
...and now the other side.
...and now the other side.
Glueing the roof
Glueing the roof
And the other side of the roof
And the other side of the roof
Almost complete - just the varnishing to do, now
Almost complete - just the varnishing to do, now
Starting varnishing
Starting varnishing
Paint/varnishing station
Paint/varnishing station
Some of the animals...
Some of the animals...
...two by two...
...two by two...
...lining up to board...
...lining up to board...
The finished product
The finished product
...ramp down...
...ramp down...
...doors open...
...doors open...
...the roof comes off...
...the roof comes off...
Inside the hold
Inside the hold
And finally...
And finally...