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bartenderdave | profile | all galleries >> Miscellany >> Custom Seat and Backband: Folbot Cooper tree view | thumbnails | slideshow

Custom Seat and Backband: Folbot Cooper

Fabrication and installation of a minicell seat and backband in a Folbot Cooper. Seat is made from minicell foam and back band is an adaptation of a NWI WW backband.
Full install, skin removed for best visibility.
Full install, skin removed for best visibility.
Three inch minicell, another inch glued on each side to make a 5 inch thickness.
Three inch minicell, another inch glued on each side to make a 5 inch thickness.
Cut on the diagonal to form two wedges.  Note guide boards.
Cut on the diagonal to form two wedges. Note guide boards.
Rough-cut wedges.
Rough-cut wedges.
Bevel gauge takes angles off hull for cuts on wedge.  (Note protective strips not on hull yet.)
Bevel gauge takes angles off hull for cuts on wedge. (Note protective strips not on hull yet.)
Cut pieces; center pair already glued with contact cement.
Cut pieces; center pair already glued with contact cement.
Stanley Sureform tool carving grooves for rib.
Stanley Sureform tool carving grooves for rib.
The result.
The result.
All the grooves: longerons and rib.
All the grooves: longerons and rib.
Side view of same.
Side view of same.
Rough fit of seat; note marking pen outlines of contact with seat.
Rough fit of seat; note marking pen outlines of contact with seat.
Out of the boat with marking pen outlines.
Out of the boat with marking pen outlines.
Carving setup; minicell clamped to stool; right angle grinder.
Carving setup; minicell clamped to stool; right angle grinder.
Sixty grit on the pad makes a nice tool for finishing the minicell.  Some glue on a cloth surface.
Sixty grit on the pad makes a nice tool for finishing the minicell. Some glue on a cloth surface.
Completed carving job; takes several test fits to get it all right.
Completed carving job; takes several test fits to get it all right.
End view; not much foam left!
End view; not much foam left!
Top view.
Top view.
Side view, backband only.
Side view, backband only.
Detail of bolt attachment to side of coaming.
Detail of bolt attachment to side of coaming.
Detail of snowboard-style ratchet strap.
Detail of snowboard-style ratchet strap.